Revolutionizing Coal Washing: How Modular PU Screens Deliver 90% Less Blockage & 60% Cost Savings

Revolutionizing Coal Washing: How Modular PU Screens Deliver 90% Less Blockage & 60% Cost Savings
The Green Screening Technology Saving 15kWh/T Energy in Mineral Processing

4 Transformational Benefits

  1. Blockage Elimination
    • Traditional Issue: Metal screens require 3-4 daily cleanings
    • Innovation:
      ✓ Mortise-tenon quick-connect with 0.3mm gap precision
      ✓ 140° conical holes preventing material buildup
    • Result: 90% fewer blockages → +2h daily operation time
  2. Economic Efficiency
    • Modular Advantage: Localized panel replacement vs full-plate disposal
    • Weight Reduction: 50% lighter → 27% fewer motor failures
    • Savings: ¥120K→¥48K annual maintenance costs
  3. Dewatering Breakthrough
    • Material Science: 40% lower surface tension than metal
    • Surface Design: 0.5mm micro-texturing accelerates slurry shedding
    • Quality Impact: Moisture reduced from 18%→13%
  4. Sustainability Gains
    • Energy: 15kWh saved per ton → ¥450M nationwide potential
    • Durability: 18-month lifespan in 80°C hot water
    • Eco-Impact: 280,000-ton CO₂ reduction annually

Technical Specifications

  • Structure: Dovetail joints with ±0.3mm tolerance
  • Hole Design: 140° conical apertures
  • Material: Anti-abrasion polyurethane (Shore 80A-90A)

Industry Applications
✔ Coal washing plant upgrades
✔ Mine tailings dry discharge
✔ Municipal sludge treatment

Why This Matters
China’s coal washing consumes 3B kWh yearly—this technology could save 10% while meeting CCPUA standards.

Contact us ↓

Annie Lu

Huatao Group

annie.lu@huataogroup.com

Mobile: 0086 18032422676 ( Whatsapp/Wechat/Viber)

https://wa.me/008618032422676

Web:www.tufflexscreen.com

www.huataoscreen.com

www.puscreenpanel.com

Our Hot-selling Products:

HUATAO Hot-Selling Polyurethane Product List as below:

Polyweb Urethane Screen Tufflex Screen
Polyurethane Dewatering Screen Mesh WS 85 Modular Screen
Polyurethane Screen Panels Rotex Replacement Screens
Rubber Screen Panel Vibrating Screen Mesh
Self cleaning Wire Mesh Shale Shaker Screen

PU Dewatering screen panel Package (3)

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