Revolutionizing Coal Washing: How Modular PU Screens Deliver 90% Less Blockage & 60% Cost Savings
The Green Screening Technology Saving 15kWh/T Energy in Mineral Processing
4 Transformational Benefits
- Blockage Elimination
- Traditional Issue: Metal screens require 3-4 daily cleanings
- Innovation:
✓ Mortise-tenon quick-connect with 0.3mm gap precision
✓ 140° conical holes preventing material buildup - Result: 90% fewer blockages → +2h daily operation time
- Economic Efficiency
- Modular Advantage: Localized panel replacement vs full-plate disposal
- Weight Reduction: 50% lighter → 27% fewer motor failures
- Savings: ¥120K→¥48K annual maintenance costs
- Dewatering Breakthrough
- Material Science: 40% lower surface tension than metal
- Surface Design: 0.5mm micro-texturing accelerates slurry shedding
- Quality Impact: Moisture reduced from 18%→13%
- Sustainability Gains
- Energy: 15kWh saved per ton → ¥450M nationwide potential
- Durability: 18-month lifespan in 80°C hot water
- Eco-Impact: 280,000-ton CO₂ reduction annually
Technical Specifications
- Structure: Dovetail joints with ±0.3mm tolerance
- Hole Design: 140° conical apertures
- Material: Anti-abrasion polyurethane (Shore 80A-90A)
Industry Applications
✔ Coal washing plant upgrades
✔ Mine tailings dry discharge
✔ Municipal sludge treatment
Why This Matters
China’s coal washing consumes 3B kWh yearly—this technology could save 10% while meeting CCPUA standards.
Contact us ↓
Annie Lu
Huatao Group
Mobile: 0086 18032422676 ( Whatsapp/Wechat/Viber)
Web:www.tufflexscreen.com
www.huataoscreen.com
www.puscreenpanel.com
Our Hot-selling Products:
HUATAO Hot-Selling Polyurethane Product List as below:
| Polyweb Urethane Screen | Tufflex Screen |
| Polyurethane Dewatering Screen Mesh | WS 85 Modular Screen |
| Polyurethane Screen Panels | Rotex Replacement Screens |
| Rubber Screen Panel | Vibrating Screen Mesh |
| Self cleaning Wire Mesh | Shale Shaker Screen |
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