Mineral Technical News

HUATAO Polyurethane High-Frequency Screen: A Cost-Saving Alternative with 30% Lower Expenses

Date Issued:2025-08-10

HUATAO Polyurethane High-Frequency Screen: A Cost-Saving Alternative with 30% Lower Expenses

High-Efficiency Screening Technology – The Ideal Solution for Enhancing Silica Sand Screening and Cutting Procurement Costs

In the global silica sand processing industry, balancing screening efficiency and costs remains a major challenge. HUATAO’s polyurethane high-frequency screen offers a sustainable solution, making waves in precision silica sand screening with its efficient performance and cost-effective procurement. Designed as a 1040×700mm alternative to leading brands, it combines imported materials and optimized engineering to deliver exceptional results in efficiency, durability, and cost control.

The Challenges Facing Silica Sand Processors

Are you struggling with these common issues?

 

  • Long lead times for original brand components (25–30 days per unit on average).
  • High replacement costs for 1040×700mm screens (over $1,500 per piece).
  • The inability to improve screening efficiency while extending service life.

HUATAO’s Solution: Polyurethane High-Frequency Screen

1. Technical Specifications
  • Model: 1040×700mm
  • Material: Imported polyurethane (tear-resistant formula)
  • Aperture Accuracy: 0.45mm ± 0.02mm (customizable from 0.045mm to 8mm)
  • Key Advantages:
    • Wear resistance lasting up to 600 hours (verified by industry data).
    • 65% higher screening efficiency due to optimized porosity design.
    • Modular structure reduces replacement time by 30%.

2. Customer Success Story: Saudi Silicon Sand Project

Previously, the client faced monthly losses of $15,000 from original PU fine screen mats. After switching to HUATAO’s solution:

 

  • Procurement costs dropped by 32%.
  • Replacement frequency remained stable.
  • Annual total savings reached $23,000.
3. Market Trends in High-Frequency Screening

Polyurethane screens excel in wet classification and solid-liquid separation of fine materials (≤0.5mm). High-frequency vibrating screens have been used globally since the 1950s, with applications in metallurgy (fine iron ore grading) and coal processing (slurry dewatering, media removal). While foreign technologies offer large capacity and stability, they suffer from high prices, limited processing capacity (max span 1.8m), and low cost-effectiveness. HUATAO’s screens address these gaps with balanced performance and affordability.

Take Action

Looking for a cost-effective alternative to original PU fine screen panels?

 

  • [Download the 1040×700mm Technical Manual]
  • [Consult engineers for customized advice]
  • [Watch the screen load test video]

 

Contact Us:
Annie Lu | Huatao Group
Email: annie.lu@huataogroup.com
Mobile: +86 18032422676 (WhatsApp/WeChat)
Website: www.tufflexscreen.com

 

Products: Polyurethane Fine Screen Panels | Tufflex Screens | Shale Shaker Screens
HUATAO Group – Your Trusted Supplier for High-Performance Screening Solutions.

 

Contact us ↓

Annie Lu

Huatao Group

annie.lu@huataogroup.com

Mobile: 0086 18032422676 ( Whatsapp/Wechat/Viber)

https://wa.me/008618032422676

Web:www.tufflexscreen.com

www.huataoscreen.com

www.puscreenpanel.com

Our Hot-selling Products:

HUATAO Hot-Selling Polyurethane Product List as below:

Polyweb Urethane Screen

Tufflex Screen

Polyurethane Dewatering Screen Mesh

WS 85 Modular Screen

Polyurethane Screen Panels

Rotex Replacement Screens

Rubber Screen Panel

Vibrating Screen Mesh

Self cleaning Wire Mesh

Shale Shaker Screen

 

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