Revolutionizing Coal Washing: How Modular PU Screens Deliver 90% Less Blockage & 60% Cost Savings

Revolutionizing Coal Washing: How Modular PU Screens Deliver 90% Less Blockage & 60% Cost Savings‌
The Green Screening Technology Saving 15kWh/T Energy in Mineral Processing

‌4 Transformational Benefits‌

1. ‌Blockage Elimination‌

   • Traditional Issue: Metal screens require 3-4 daily cleanings
   • Innovation:
     ✓ Mortise-tenon quick-connect with 0.3mm gap precision
     ✓ 140° conical holes preventing material buildup
   • Result: 90% fewer blockages → +2h daily operation time

2. ‌Economic Efficiency‌

   • Modular Advantage: Localized panel replacement vs full-plate disposal
   • Weight Reduction: 50% lighter → 27% fewer motor failures
   • Savings: ¥120K→¥48K annual maintenance costs

3. ‌Dewatering Breakthrough‌

   • Material Science: 40% lower surface tension than metal
   • Surface Design: 0.5mm micro-texturing accelerates slurry shedding
   • Quality Impact: Moisture reduced from 18%→13%

4. ‌Sustainability Gains‌

   • Energy: 15kWh saved per ton → ¥450M nationwide potential
   • Durability: 18-month lifespan in 80°C hot water
   • Eco-Impact: 280,000-ton CO₂ reduction annually

‌Technical Specifications‌

• Structure: Dovetail joints with ±0.3mm tolerance
• Hole Design: 140° conical apertures
• Material: Anti-abrasion polyurethane (Shore 80A-90A)

‌Industry Applications‌
✔ Coal washing plant upgrades
✔ Mine tailings dry discharge
✔ Municipal sludge treatment

‌Why This Matters‌
China's coal washing consumes 3B kWh yearly—this technology could save 10% while meeting CCPUA standards.

Contact us ↓

Annie Lu

Huatao Group

annie.lu@huataogroup.com

Mobile: 0086 18032422676 ( Whatsapp/Wechat/Viber)

https://wa.me/008618032422676

Web:www.tufflexscreen.com

www.huataoscreen.com

www.puscreenpanel.com

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